Custom Stereo Foldable Headphone

Custom . Antenna for WiFi

A custom panel antenna for WiFi is a type of antenna that is specifically designed and built to improve the performance and coverage of a WiFi network. It is tailored to meet the specific needs and requirements of a particular WiFi installation.

Custom panel antennas for WiFi are typically used in situations where standard WiFi antennas may not provide the desired coverage or where specific features or specifications are needed. They can be designed to operate at specific WiFi frequencies, have certain gain or polarization characteristics, or be built to fit into a specific form factor or mounting configuration.

The process of designing and building a custom panel antenna for WiFi involves working closely with our antenna expert to define the requirements and specifications of the antenna. This includes determining the desired WiFi frequency range, gain, beamwidth, and other performance characteristics. Our engineer will then design the antenna using HFSS and other tools, and the antenna will be manufactured and tested to ensure it meets the desired specifications for WiFi coverage and performance.

Panel Antenna Frequency

Panel antennas, also known as patch antennas, are widely used in wireless communication systems due to their ability to focus radio frequency (RF) energy in specific directions, providing enhanced performance over omni-directional antennas. Panel antennas are designed to operate over a range of frequencies, depending on their application. Common frequency bands for panel antennas include:

2.4 GHz: Often used for Wi-Fi (IEEE 802.11b/g/n) and other ISM (Industrial, Scientific, and Medical) applications.

5 GHz: Used for Wi-Fi (IEEE 802.11a/n/ac/ax) and other high-frequency applications.

6 GHz: Used for Wi-Fi (IEEE 802.11ax and 802.11be, also known as Wi-Fi 6E and WiFi 7). This band offers more channels and less interference, providing higher performance and lower latency compared to the 2.4 GHz and 5 GHz bands.

24 GHz and above: Used for millimeter-wave (mmWave) 5G applications.

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Gain is a measure of how well the antenna directs RF energy in a particular direction. Higher gain indicates a more focused beam, which can result in better performance over longer distances. Typical gain values for panel antennas include:

Low Gain (6 to 10 dBi): Suitable for shorter-range applications or where wide coverage is needed.

Medium Gain (10 to 15 dBi): Common for many Wi-Fi and cellular applications, balancing range and coverage area.

High Gain (16 to 23 dBi): Used for long-range point-to-point links or highly focused directional coverage.

Panel Antenna Polarization

Polarization refers to the orientation of the electric field of the RF signal. Panel antennas can be designed with different polarization schemes to meet specific requirements:

Vertical Polarization: The electric field is oriented vertically. Common in many traditional communication systems.

Horizontal Polarization: The electric field is oriented horizontally. Often used to reduce interference with vertically polarized signals.

Dual Polarization: The antenna supports both vertical and horizontal or +/- 45 slant polarizations, often with separate ports for each. This is useful for MIMO (Multiple Input Multiple Output) systems, improving signal robustness and capacity.

Table Of Contents For This Page

It is not easy to introduce all aspects of UHF RFID antenna, so we have prepared a lot of information on this page for you to delve into. To make sure you can find the information you want quickly, we have prepared this content directory that will jump to the corresponding location when you click on it.

Applications

Hot Products

Cost Analysis

Duration Estimation

Basic Knowledge

Common Pitfalls

Self-Nomination

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General Applications For Panel Antennas

Panel antennas play a crucial role in modern wireless communication systems. Their ability to provide various gain, directional coverage makes them ideal for a variety of applications. Here are some common applications of panel antennas: Point-to-Point Links, Outdoor WiFi Coverage, WiFi Hotspots, Closed Circuit Television (CCTV), Industrial and Commercial Application, and smart cities etc.

General Hot Selling Panel Antennas

Tips for Choosing a Panel Antenna (Simplified)

Frequency: Match the antenna to your WiFi band (2.4 GHz, 5 GHz, or 6 GHz).
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Polarization: Dual-polarized models improve signal quality and MIMO performance.
Durability: Pick weather-resistant enclosures for outdoor use.
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Model: STP4972G18HVM2

4.9-7.2GHz 19dBi Dual Polarized Panel Antenna

The compact design and middle gain 19dBi make it ideal for WiFi 6/7 networks, Public Safety Communications and Closed-circuit television (CCTV).

A die-casting aluminum enclosure is available to contain a radio as well as a heavy-duty mounting bracket for outdoor pole mounting. This all-in-one design make it easier for new product development and release.

Model: STP5172G23HVM2

5.15-7.2GHz 23dBi Dual Polarized Panel Antenna

The 23dBi high gain, and dual polarization design make it ideal for establishing reliable and high-capacity wireless communication links over long distances. Its applications are diverse, ranging from point-to-point communications to wireless internet service provision.

A die-casting aluminum enclosure is available to contain a radio as well as a heavy-duty mounting bracket for outdoor pole mounting. This all-in-one design make it easier for new product development and release.

Model: STP2472G19HVM6

2.4-2.5/4.9-7.2GHz 14/19dBi 6x6 MIMO Panel Antenna

The tri-band and middle gain design make it ideal for WiFi 7 networks(802.11a/b/g/n/ac/ax), Public Safety Communications, Point-to-point links,Wireless Surveillance, and IoT devices, etc.

A die-casting aluminum enclosure is available to contain a radio as well as a heavy-duty mounting bracket for outdoor pole mounting. This all-in-one design make it easier for the WiFi 7 CPE.

Model: ST-E-DC-H4-01

Dimensions: 223x223x49.5mm

Die-casting Aluminum Enclosure For The CPE

This enclosure is widely used in the field of wireless communication and customer premises equipment (CPE). These enclosures are designed to provide a sturdy and reliable housing for electronic devices in various applications.

In addition, these enclosures are lightweight and have a sleek and compact design. This makes them easy to install and transport. They also have good electromagnetic shielding properties, which helps to protect the enclosed devices from interference.

Overall, this die-casting aluminum enclosure provides a cost-effective solution for protecting and housing wireless communication and CPE devices, ensuring their optimal performance and longevity.

Model: ST-B-RF-01

Model: ST-B-RF-02

Universal Die-casting Aluminum Bracket For The Enclosure

The die-casting aluminum bracket is a versatile and durable mounting solution for antennas and customer premises equipment (CPE). It is specifically designed to provide a secure and stable platform for installing and positioning antennas and CPEs in various outdoor environments.

One of the key features of the die-casting aluminum bracket is its robust construction. Made from high-quality aluminum alloy, it offers exceptional strength and durability, ensuring that the mounted RFID reader remains stable and secure even in harsh weather conditions.

The bracket is also designed for easy installation and adjustment. It comes with pre-drilled holes and mounting hardware, allowing for quick and hassle-free installation. Additionally, it offers multiple adjustment options, allowing users to easily change the angle and position of the mounted equipment for optimal signal reception.

Overall, the die-casting aluminum bracket is a reliable and versatile solution for mounting antennas and customer premises equipment. Its durable construction, easy installation, and adjustable design make it a popular choice for various outdoor applications.

Estimated Cost Analysis For 5.8GHz 25dBi Dual Polarized Panel Antenna

Please note that the final cost depends on your detailed requirements of UHF RFID antenna. Such as the frequency, gain, polarization, connector type, mounting options, plastic radome/array/backplate raw material, product finish, IP rating, and the distance of transportation. Take an example of booking a 40HQ (3250 PCS) of a 5.8GHz 25dBi Dual Polarized Panel Antenna, based on EXW:

Antenna Radome 3250 PCS and $3.66 for each $10,000

UV-ABS, White, 370x370x25mm

$10,000

Antenna arrays 3250 Units and $33.8 for each $10,000

64-element arrays, horizontal and vertical polarization , with 2x SMA-female connector mounted on the backplate.

$10,000

Reflector/Backplate 3250 PCS and $6.48 for each $10,000

Size: 366.6x366.6mm, Material: 2.0mm 5052 aluminum alloy; Surface finish: Sandblasted or Wire Brush

$10,000

Labor cost 3250 PCS and $3.52 for each $10,000

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$10,000

Mounting bracket 3250 Units and $8.59 for each $1,000

Heavy-duty die-casting aluminum bracket is ideal for the CPE or all-in-one AP.

$1,000

Product box and packaging foams 3250 Units and US$2.18 for each $4,300

Product box: 41x41x10cm, 3 layers, K=A; Multiple carton :45x45x50cm, 5 layers, K=A, with protection foams

$4,300

Towing & customs clearance fee and US$915.00 for each bill

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$4,300

Ocean freight of one 40HQ and US$5,500 for each $4,300

Shipping from Shenzhen, China to San Francisco, USA. The pricing was based on June 4th.2024.

$4,300

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Step 3: Prepare the material for the prototypes (5-7 days)

On average, it takes PCB suppliers 5-7 working days to prepare and manufacture the antenna array materials, such as FR4 or F4B. This time frame includes the shipping time as well.

Step 4: Prototype testing (1-2 days)

The antenna prototype is tested in an anechoic chamber to measure and analyze the electromagnetic radiation pattern. Engineer can accurately measure and analyze the antenna’s performance, identify any design flaws, and optimize the antenna’s radiation characteristics for specific applications.

Step 5: Shipping to the USA(4-5 days)

Normally, we will arrange the shipment by DHL since it’s the fastest channel for prorotypes. There is no big difference on the freight cost compared with FedEx/UPS.

We can also use a special channel if it’s not urgent and the packaging size is big. The import tariff and customs clearance can be included. This can save you a lot of money.

Step 6: Trial order without making any new tooling/mold (7-15 days)

Once the prototypes are received and tested in a real-world conditions and get approved. It’s suggested to place a small quantity trial order. This way, any potential problems or defects can be identified and resolved before moving forward with mass production.

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Once the trial order has been successfully completed without any issues, we can proceed with mass production of the new antenna product. What we need to do next is to reduce the cost without compromise on the product quality and performance. It’s included but not limited to optimizing the product performance & structure, improving production efficiency, and source new suppliers, etc.

Want to know how to compress lead-time of mass production?

Compressing lead times for mass production of UHF RFID antenna is crucial for businesses looking to meet customer demands and stay competitive in the market. By implementing strategies such as optimizing production processes, streamlining supply chain management, and utilizing advanced manufacturing technologies, companies can significantly reduce the time it takes to produce UHF RFID antennas and improve overall operational efficiency.

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